Incident Reporting

Capture, investigate, and resolve workplace incidents with AI-powered EHS tools. Mobile reporting with photos and GPS, root cause analysis, corrective action tracking, near-miss programs, and OSHA-ready compliance forms – all from one integrated platform.

45% Fewer Injuries 80% Faster Reporting OSHA-Ready Forms
● Live
Safety Dashboard
This Quarter • All Sites
AI Active
186Days Safe
7Open Cases
34Near-Misses
96%CAPA Closed

Recent Incidents

INC-0412 • Slip & Fall – Wet FloorWarehouse B • 2 hrs ago • First Aid
Investigating
NM-0287 • Unsecured Load – ForkliftLoading Dock • 6 hrs ago • Near-Miss
CAPA Open

End-to-End Incident Management

5-Step Incident Lifecycle

From initial report to corrective action closure, iFactory manages the complete incident lifecycle with AI-powered investigation, root cause analysis, and continuous improvement tracking.

1
Report

Mobile capture with photos, GPS, and instant notifications.

2
Investigate

Witness statements, evidence collection, and timeline.

3
Analyze

5-Why, Fishbone, and AI-powered root cause identification.

4
Correct

Assign CAPA actions with deadlines and accountability.

5
Prevent

Trend analysis, leading indicators, and AI pattern alerts.

Mobile Capture
Root Cause Analysis
OSHA Forms
AI Trend Detection

Mobile Incident Capture

Report Any Incident in Under 60 Seconds

Empower every employee to report injuries, near-misses, unsafe conditions, spills, and property damage from the field using their mobile device. Capture photos, GPS coordinates, witness details, and severity classification – even offline. Instant alerts notify EHS teams the moment a report is submitted.

Photo & Video Evidence

Attach scene photos and video evidence directly from camera.

GPS Auto-Location

Auto-tag incident location with GPS coordinates.

Configurable Forms

Customize report fields by incident type and industry.

Offline Reporting

Submit reports offline – auto-syncs when connected.

New Incident Report
Report
Injury
Near-Miss
Unsafe Act
Incident Type *
Injury • Slip & Fall
Description *
Employee slipped on wet floor near wash station. Right wrist injury reported. First aid administered on scene.
Severity
Moderate
Photos
3 attached
Location
GPS
Witnesses
M. Chen (Operator), L. Davis (Supervisor)
⚠ Submit Incident Report

Root Cause Analysis

5-Why, Fishbone & AI-Powered Investigation

Go beyond surface symptoms to uncover the true root cause of every incident. Built-in 5-Why analysis, Fishbone (Ishikawa) diagrams, and AI-assisted pattern detection help investigators identify systemic issues – turning every incident into a learning opportunity that prevents recurrence.

5-Why Analysis

Guided drill-down to identify the true root cause.

Fishbone Diagrams

Ishikawa diagrams across Man, Machine, Method, Material.

AI Pattern Detection

AI spots recurring patterns across incidents automatically.

Evidence Linking

Attach photos, witness statements, and documents.

Root Cause Analysis
INC-0412

5-Why Analysis • Slip & Fall – Warehouse B

Why 1: Employee slipped on wet floor
Why 2: Wash station hose leaked during shift
Why 3: Hose coupling was worn and not replaced
Why 4: Hose is not included in PM schedule
Why 5: Wash station not classified as maintainable asset
Root Cause: Wash station excluded from asset registry & PM program
AI Insight: 3 similar slip incidents near wash stations in last 6 months – systemic issue identified

CAPA Management

Corrective & Preventive Action Tracking

Every investigation generates actionable corrective and preventive tasks assigned to specific owners with clear deadlines. Track CAPA completion in real-time, send automated reminders for overdue actions, verify effectiveness, and ensure no corrective action falls through the cracks.

Action Assignment

Assign tasks to owners with priority and deadlines.

Overdue Reminders

Automated escalation for overdue corrective actions.

Effectiveness Verification

Verify actions resolved the root cause before closing.

Work Order Integration

Auto-create work orders from corrective actions.

CAPA Tracker
INC-0412

Corrective Actions • 4 Actions Assigned

CA-1: Add wash station to asset registryR. Singh • Due 18 Feb • Completed
Done
CA-2: Replace all hose couplings (3 stations)J. Park • Due 22 Feb • WO-2026-1098
In Progress
CA-3: Create PM schedule for wash stationsK. Lee • Due 28 Feb • Scheduled
Pending
PA-1: Install anti-slip mats near all wash areasS. Johnson • Due 5 Mar • Preventive
Pending
Overall CAPA Progress1 of 4 completed

Near-Miss & Observations

Proactive Safety with Near-Miss Reporting

Transform your safety culture from reactive to proactive. Encourage employees to report near-misses, unsafe conditions, and positive safety observations through a simple, anonymous-optional reporting channel. Capture leading indicators that prevent serious incidents before they occur.

Near-Miss Capture

Quick near-miss forms with photo and location.

Anonymous Reporting

Optional anonymity encourages more frequent reporting.

Positive Observations

Capture good safety practices and recognize compliance.

Leading Indicators

Track near-miss ratios as predictive safety metrics.

Safety Observations
● Active

This Month’s Observations

34Near-Misses
12Unsafe Acts
48Positive

Recent Near-Misses

Unsecured load on forklift during transportLoading Dock • Anon • 6 hrs ago • CAPA assigned
Missing guardrail on elevated platformMezzanine • T. Williams • Yesterday • Fixed

Positive Observation

Proper LOTO observed on CNC Lathe #7A. Patel • Machine Shop • Today • Recognized

OSHA & Regulatory Compliance

Auto-Generate OSHA 300, 300A & 301 Forms

Stay compliant with OSHA, EPA, and industry-specific regulations effortlessly. iFactory auto-populates OSHA Injury & Illness Form 300, Form 300A, and Form 301 from your incident data – eliminating manual form filling, minimizing errors, and ensuring audit-ready records at all times.

OSHA 300 Log

Auto-generate Log of Work-Related Injuries & Illnesses.

OSHA 300A Summary

Annual summary auto-calculated from incident records.

OSHA 301 Reports

Detailed incident reports auto-populated from data.

Recordability Classification

AI assists in classifying OSHA recordable vs first aid.

OSHA Compliance
● Compliant

Generated Forms • 2026

OSHA Form 300 • Injury & Illness Log2026 YTD • 3 recordables • Auto-populated
Ready
OSHA Form 300A • Annual Summary2025 Complete • Posted Feb 1
Filed
OSHA Form 301 • INC-0412Slip & Fall • Warehouse B • Auto-generated
New

Safety Rates • Rolling 12 Months

Total Recordable Incident Rate (TRIR)1.2
Days Away, Restricted, Transfer (DART)0.8
Lost Time Incident Rate (LTIR)0.4

Safety Analytics

AI-Powered Trend Detection & Safety KPIs

Turn incident data into prevention strategies. Real-time dashboards visualize incident trends by type, location, shift, severity, and root cause. AI identifies emerging risk patterns before they become serious incidents – enabling proactive safety management across every site.

Trend Dashboards

Incidents by type, location, time, shift, and severity.

AI Risk Alerts

Proactive warnings when patterns indicate rising risk.

Heat Map Visualization

See high-risk zones overlaid on your facility map.

Export Reports

PDF, Excel, and CSV export for management reviews.

Safety Analytics
12-Month
1.2

TRIR

↓ 45%
186

Safe Days

Streak
96%

CAPA

On-time
5:1

NM:Inc

Ratio

Incidents by Category • 12 Months

Slips, Trips & Falls38%
Caught In / Between22%
Struck By Object18%
Chemical Exposure12%
AI Alert: Slip/fall incidents up 15% in Warehouse B – wet-floor protocol review recommended

Integrated Modules

Incidents Connected to Every Module

Incident reports flow seamlessly into work orders, safety inspections, assets, and analytics for a fully integrated EHS operation.

Work Orders

CAPA → Work orders

Assets

Equipment incident log

Inspections

Safety audit findings

Safety

Permits & compliance

Analytics

TRIR & KPI reports

Documents

SOPs & evidence files

Industries

Incident Reporting for Every Industry

Whether you manage factory floors, hospital wards, construction sites, or office buildings – iFactory adapts incident reporting to your industry’s specific risks and regulations.

Manufacturing

Machine injuries, LOTO violations, chemical exposure, ergonomic issues.

Construction

Falls from height, struck-by events, trench collapses, scaffolding.

Healthcare

Needlestick injuries, patient incidents, slip/fall, bio-hazard exposure.

Energy & Utilities

Arc flash, confined space events, electrical contact, gas leaks.

Chemicals & Pharma

Spills, releases, EPA reportable quantities, clean room breaches.

Food & Beverage

Foreign body, allergen cross-contamination, burn, and cut injuries.

Facility Management

Visitor injuries, fire events, elevator incidents, security breaches.

Fleet & Logistics

Vehicle accidents, dock injuries, loading bay incidents, driver reports.

Latest Posts

Total Posts:

Proven Results

What Teams Achieve with iFactory Incident Reporting

45%
Fewer Injuries

Proactive near-miss programs and CAPA tracking reduce incidents.

80%
Faster Reporting

Mobile capture replaces paper forms – 60 seconds vs 15 minutes.

100%
OSHA Compliant

Auto-generated 300/300A/301 forms always audit-ready.

3x
More Reporting

Easy mobile and anonymous options triple near-miss capture.

FAQ

Frequently Asked Questions

Everything you need to know about iFactory’s Incident Reporting capabilities.

iFactory supports all incident types including workplace injuries, illnesses, near-misses, unsafe conditions, unsafe acts, property damage, environmental spills, vehicle accidents, and positive safety observations. Each incident type has customizable forms with fields tailored to capture the specific details required for that category, and you can create custom types for your industry.

Yes. iFactory supports optional anonymous reporting for near-misses, unsafe conditions, and safety observations. Research shows anonymous reporting channels significantly increase reporting rates, especially for near-misses and unsafe acts. Administrators can configure which incident types allow anonymous submission and which require identification.

The 5-Why tool guides investigators through sequential “why” questions, drilling deeper into each answer until the systemic root cause is identified. iFactory provides a structured digital form that records each level, links evidence (photos, statements, documents), and ultimately connects the root cause to specific corrective actions. AI also suggests potential root causes based on similar past incidents.

When an incident is classified as OSHA recordable, iFactory auto-populates OSHA Form 301 (Injury & Illness Incident Report) from the incident data. The Form 300 (Log) is maintained as a running record throughout the year, and Form 300A (Annual Summary) is auto-calculated at year-end. All forms can be exported as PDF or printed for posting and regulatory submission.

CAPA stands for Corrective and Preventive Actions. After root cause analysis, investigators assign specific corrective actions (fix the immediate issue) and preventive actions (prevent recurrence) to responsible owners with deadlines. iFactory tracks each action through to completion, sends overdue reminders, and requires effectiveness verification before closing – ensuring every incident drives real improvement.

Yes. The iFactory mobile app supports full offline incident reporting including photo capture, GPS location, and form completion. Reports are stored locally on the device and automatically sync to the server when connectivity is restored. This is critical for remote sites, underground facilities, construction zones, and any location with unreliable network access.

iFactory’s AI engine continuously analyzes incident data across all sites, looking for patterns by location, time of day, shift, equipment, incident category, and root cause. When the AI detects a statistically significant trend – such as increasing slip/fall events in a specific area – it generates a proactive alert to EHS managers before the trend escalates into a serious incident.

Basic incident and near-miss reporting can go live within days – configure your forms, set up notification rules, and your team can start reporting immediately. Full implementation with OSHA form generation, CAPA workflows, root cause analysis tools, and analytics dashboards takes 2–4 weeks. Employee training is minimal since the mobile interface is designed for intuitive, zero-training reporting.

Build a Safer Workplace Today

Capture every incident, investigate root causes, track corrective actions, and drive continuous safety improvement. Schedule a free demo.

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