Every hour of unplanned downtime on a manufacturing floor can cost thousands in lost production, emergency repairs, and missed shipments. Cloud-based Enterprise Asset Management (EAM) platforms are rapidly...
82% of manufacturers experience unplanned downtime costing $260,000 per hour. iFactory's AI-powered CMMS eliminates reactive maintenance with predictive analytics, digital shift logbooks, and real-time OEE tracking.
Every unplanned failure triggers a cascade of costly consequences. Here's the hidden workflow destroying your bottom line.
Every pain point above has a solution. Here's what modern manufacturing plants require to stay competitive.
AI that predicts equipment failures 72+ hours before they happen — turning reactive chaos into planned repairs.
Structured templates with AI summaries ensure nothing falls through the cracks at shift change.
Capture tribal knowledge from veterans before they retire — train new hires 3x faster.
Optimize maintenance schedules based on actual equipment condition — not arbitrary calendars.
Measure availability, performance, and quality in real-time — identify the Six Big Losses instantly.
Immutable audit trails, e-signatures, and instant retrieval — pass FDA, ISO, OSHA audits with zero scramble.
One unified platform that delivers every solution above — purpose-built for manufacturing.
iFactory's AI continuously monitors vibration, temperature, pressure, and power consumption from your equipment sensors. Machine learning models detect anomalies and predict failures 72+ hours before they happen — automatically creating work orders with parts and procedures attached.
Combine data from any vendor
Right alert, right person, right time
AI creates WOs with parts
Remaining useful life estimates
Replace illegible paper logs with structured digital templates. Operators log events as they happen. AI automatically generates prioritized shift summaries — so incoming crews know exactly what matters. Mandatory digital acknowledgment creates clear accountability.
Equipment, safety, quality
Top 5 items auto-generated
No silent rollovers
Works without connectivity
Track availability, performance, and quality in real-time across every line. iFactory integrates with SCADA/PLC to auto-capture data — no manual entry. Identify the Six Big Losses and benchmark shifts, lines, and plants against world-class standards.
Auto-capture from PLCs
Rank losses automatically
Compare shifts & lines
TPM methodology built-in
Every entry is timestamped, attributed, and immutable. Electronic signatures meet FDA 21 CFR Part 11. Pull any record for any date in seconds — audit prep drops from 3 weeks to 2 days. Zero findings guaranteed.
FDA 21 CFR Part 11
No deletions allowed
Any record in seconds
Full data integrity
Unlike generic CMMS solutions, iFactory is engineered from the ground up for manufacturing plant environments with features that directly address your operational challenges.
Predict equipment failures 72+ hours before they happen. Our ML models analyze vibration, temperature, and operational data to catch problems before costly breakdowns.
Replace paper logbooks with structured digital templates. AI generates prioritized summaries ensuring incoming shifts know exactly what matters. Mandatory acknowledgment prevents handover gaps.
Track availability, performance, and quality in real-time. SCADA integration auto-captures data. Identify the Six Big Losses with Pareto analysis and benchmark shifts against each other.
Built for regulated industries. Immutable audit trails, electronic signatures, and ALCOA+ data integrity ensure you pass FDA, OSHA, and ISO audits with confidence. Audit prep: 3 weeks → 2 days.
Works fully offline on iOS, Android, and rugged tablets. Complete inspections, log entries, and create work orders without network. Syncs automatically when connected — zero data loss guaranteed.
Not 6-12 months like legacy CMMS. Pre-built manufacturing templates, guided wizards, and dedicated implementation specialists get you live fast. 90-day hands-on support included.
Seamlessly integrates with your existing systems
Manufacturing plants using iFactory see measurable improvements within 90 days. Real data from 500+ deployments.
Predictive maintenance catches failures early
Optimized schedules, fewer emergencies
Real-time visibility drives improvement
Not months like legacy CMMS
"We went from 62% to 88% OEE in just 8 months after implementing iFactory. The AI predictions caught a critical bearing failure 3 days before it would have shut down our entire assembly line. That single save alone was worth $340K. Total first-year savings exceeded $1.4M across our 3 plants."
"Our FDA audit prep used to take 3 weeks of scrambling through paper records. With iFactory's digital logbooks and immutable audit trails, we completed our last inspection prep in just 2 days — and received zero 483 observations. The compliance team finally sleeps at night."
"We rolled out iFactory across 4 plants in just 6 weeks — something our previous CMMS vendor said would take 8 months. Maintenance costs dropped 32% in the first quarter. The offline capability is a game-changer for our remote facilities with spotty connectivity."
Join 500+ manufacturing plants that have transformed operations with iFactory. Get a free plant assessment and see exactly how much you can save.