Inspection Management Software

Create digital checklists, automate inspection schedules, report incidents, and ensure 100% compliance with iFactory's AI-powered inspection platform — trusted by 500+ manufacturing facilities worldwide.

Used by maintenance teams in automotive, food, pharma, energy, and steel industries

45% Faster Inspections 98% Compliance Rate OSHA & ISO Ready
Inspection Dashboard
Today • Live Overview
● Live
18 Scheduled
12 Completed
4 In Progress
2 Overdue
INS-1042 • CNC Machine Safety Audit CNC-005 • 24/24 items • PASSED
Completed
INS-1043 • Boiler Room Compliance BLR-01 • 16/32 items • IN PROGRESS
Active
INS-1038 • Conveyor Belt Pre-Shift CONV-A3 • 3 items FAILED • ACTION NEEDED
Failed

Complete Inspection Solution

4-Step Inspection Workflow

From checklist creation to compliance reporting — every inspection follows a structured, digital path with complete documentation and audit trails at every step.

1
Build Checklists

Create digital checklists with sections, pass/fail items, photo requirements, and scoring — or let AI generate them instantly.

2
Schedule & Assign

Set recurring schedules — daily, weekly, monthly — with auto-assignment to inspectors and smart reminders.

3
Inspect & Document

Execute inspections on mobile with photo evidence, measurements, digital signatures, and offline support.

4
Analyze & Comply

Root cause analysis, corrective actions, trend reports, and audit-ready compliance documentation.

45% Faster Inspections
100% Audit Trail
Works Offline
AI-Generated Checklists

Feature Spotlight

Digital Inspection Checklists

Replace paper forms with powerful digital checklists. Build comprehensive inspection templates with multiple sections, item types, and automated workflows that ensure nothing gets missed.

Multiple Sections

Organize items into Safety, Visual, Performance, and custom groups.

Flexible Item Types

Pass/Fail, Yes/No, numeric ranges, text, multiple choice options.

Critical Item Flags

Flag mandatory items that auto-trigger work orders when failed.

Photo Evidence

Require photo documentation for specific items as compliance proof.

Template
CHK-2025-008: Hydraulic Press Safety
32 Items

1 Safety & Lockout

LOTO procedure verified
Critical Pass/Fail
Emergency stop functional
Critical 📷 Photo
Safety guard in place Critical

2 Hydraulic System

Oil pressure (150-200 PSI) Numeric
Fluid leaks present?
Yes/No 📷
Use This Template →

AI-Powered

AI Checklist Generator

Describe your asset or equipment, and the AI engine generates a complete checklist with sections, critical items, numeric ranges, and compliance requirements — saving hours of manual work.

Auto-Generate

Describe your asset and get a complete checklist instantly.

Compliance Built-In

AI suggests items based on OSHA, ISO, FDA regulations.

Best Practices

Industry-standard items and recommended patterns.

Smart Ranges

AI sets acceptable ranges for pressure, temp, etc.

AI Checklist Generator AI Powered
"Generate a safety inspection checklist for a 500-ton hydraulic press with OSHA compliance"

AI Generated Checklist

Section 1: Safety & Lockout

✓ E-Stop devices • ✓ LOTO verified • ✓ Guard integrity

Section 2: Hydraulic System

✓ Oil pressure (150-200 PSI) • ✓ Fluid level • ✓ Leak check

28 Items
14 Critical
6 Photos Req.

Mobile-First

Conduct Inspections Anywhere, Even Offline

Native iOS and Android apps give inspectors everything at their fingertips — checklists, photo capture, QR scanning, and digital signatures. Full offline capability means inspections never stop.

Offline-Ready

Full inspection without WiFi. Syncs when reconnected.

Photo & Video

Capture evidence directly within checklist items.

QR / Barcode Scan

Scan asset tags to auto-load the correct checklist.

Digital Signatures

Capture inspector sign-offs for compliance records.

Active Inspection 16/24
CNC Machine #005 Safety Audit
67% Complete ⏱ 12 min

Safety & Lockout

✓ LOTO procedure verified

✓ Emergency stop tested

✓ Safety guard intact

Hydraulic System

✓ Oil level — OK

✗ Pressure 138 PSI (FAIL)

● Checking fluid temp...

Offline Mode — syncs when connected

Never Miss Again

Automated Inspection Scheduling & Reminders

Configure daily, weekly, monthly, or custom recurrence patterns with automatic notifications and escalation rules. Never miss a scheduled inspection or compliance deadline again.

Flexible Recurrence

Daily, weekly, monthly, quarterly, or custom patterns.

Multi-Channel Alerts

Push, email, SMS, and in-app reminders.

Escalation Rules

Notify supervisors when inspections are overdue or missed.

Calendar Sync

Integrates with Google Calendar, Outlook, and others.

Inspection Schedule
This Week
24

Total

18

Completed

6

Remaining

Upcoming

Pre-Shift Safety Check Assembly Line A • Today 2:00 PM
Daily
Fire Extinguisher Audit All Buildings • Tomorrow 9:00 AM
Monthly
OSHA Compliance Walkthrough Full Plant • Friday 10:00 AM
Quarterly
Reminder: 2 inspections due in the next 4 hours

Safety First

Incident Reporting & Tracking

Document safety incidents with severity ratings, cost tracking, and corrective actions. Auto-generate incident reports from failed inspection items — where OSHA penalties can reach $165,514 per willful violation.

Severity Ratings

Classify as Low, Medium, High, or Critical severity.

Cost & Downtime

Track estimated costs and equipment downtime per incident.

Auto-Link to Inspections

Failed items auto-create incidents with full context.

OSHA Compliance

Generate OSHA-compliant reports and documentation.

High Priority
INC-2025-042
Open
Hydraulic Line Failure — Press #HP-003

Reported from INS-1038 • Item: "Hose condition check" FAILED

Severity High
Est. Cost $5,200
Downtime 4.5 hrs

Corrective Actions

Replace damaged hydraulic hose Done
Inspect all hydraulic lines fleet-wide Active
Update inspection checklist with hose criteria Pending
⚠ OSHA report auto-generated — ready for review

Deep Insights

Root Cause Analysis & Corrective Actions

Link inspections, work orders, and incidents together to identify patterns. Use the built-in 5 Whys methodology to drill down to root causes and prevent recurrence.

5 Whys Analysis

Built-in methodology to drill down to root causes.

Cross-Link Data

Connect inspections, work orders, and incidents.

Trend Analysis

Identify recurring issues and failure patterns.

Action Tracking

Monitor if corrective actions resolved the issue.

Root Cause Analysis — RCA-2025-015
Active

Linked Items

3 Inspections
2 Work Orders
1 Incidents

5 Whys Analysis

1 Why did the hydraulic hose fail?

→ Excessive wear from age and pressure cycles

2 Why wasn't wear detected earlier?

→ Checklist didn't include hose condition item

3 Why was the checklist incomplete?

→ Template not updated after OEM bulletin #HYD-42

Corrective Actions

Update checklist with hose condition item
Schedule PM for all hydraulic hose replacements

Analytics & Compliance

Real-Time Compliance Dashboard & Reporting

Track inspection completion rates, compliance scores, and failure patterns in customizable dashboards. Generate audit-ready reports for OSHA, ISO, and HACCP with one click.

Live Dashboards

Real-time compliance scores and inspection metrics.

One-Click Reports

Export OSHA, ISO, HACCP reports as PDF or Excel.

Trend Analysis

Spot recurring failures and improvement patterns.

Audit-Ready

Complete digital audit trails with timestamps and signatures.

Compliance Overview
This Quarter
98%

Compliance

↑ 4% vs last Q
94%

On-Time

↑ 8% improvement
2.1%

Fail Rate

↓ 1.3% reduced

Inspection Completion Trend

JanFebMarAprMayJunJulAug
1,284 Total
1,258 Passed
26 Failed
12 Incidents

Connected Platform

Inspections Connected to Every Module

iFactory's inspection management integrates seamlessly with all maintenance and production modules for complete operational visibility and closed-loop quality control.

Work Orders

Auto-generate WOs from failed items

Asset Management

Link inspections to equipment history

Preventive Maintenance

Schedule PM from inspection findings

Team Management

Inspector assignment & scheduling

Safety & Compliance

OSHA, ISO audit trails & docs

Incident Tracking

Report & track safety incidents

Analytics & Reporting

Inspection metrics & trend reports

ERP Integration

SAP, Oracle, Dynamics connectivity

Latest Posts

Total Posts:

Proven Results

Real Impact From Real Facilities

500+

Facilities Worldwide

1.5M+

Inspections Completed

45%

Faster Inspections

98%

Compliance Rate

"iFactory's inspection module eliminated our paper checklists entirely. Inspectors spend 80% less time on documentation and our compliance rate jumped from 78% to 98% in just three months."

RK
Raj Kumar
Quality Manager, AutoTech Manufacturing

"AI-generated checklists saved us weeks of template creation. The root cause analysis linked to inspections and work orders gives us complete visibility into equipment failures."

SM
Sarah Mitchell
EHS Director, FoodPro Industries

"Automated inspection reminders ensure nothing gets missed. Our OSHA audit prep went from 3 days to 20 minutes, and incident response time dropped by 60%."

JD
James Davis
Plant Manager, MidWest Steel

FAQ

Frequently Asked Questions

Everything you need to know about iFactory's inspection management capabilities.

Inspection management software is a digital solution that helps organizations create, schedule, conduct, and track asset inspections. It replaces paper-based checklists with digital forms, automates reminders, tracks compliance, and provides analytics on inspection performance. iFactory streamlines the entire inspection workflow — enabling teams to build checklists in seconds, auto-schedule recurring inspections, execute on mobile devices (even offline), and maintain complete audit trails. Organizations using digital inspection systems typically see a 45% reduction in inspection time and achieve 98% compliance rates.

iFactory's AI engine analyzes your asset type, industry standards (OSHA, ISO 9001, ISO 45001, FDA), and compliance requirements to automatically generate comprehensive inspection checklists. Simply describe your equipment — e.g., "500-ton hydraulic press with OSHA compliance" — and the AI creates a complete checklist with organized sections, critical item flags, numeric ranges for measurements, photo requirements, and pass/fail criteria. This saves hours of manual checklist creation while ensuring nothing is missed.

iFactory supports pre-shift safety checks, routine equipment inspections, OSHA safety audits, quality control inspections, environmental compliance audits, fire safety checks, vehicle pre-trip inspections, electrical safety inspections, confined space assessments, and custom inspection types. Each type supports configurable checklists, recurrence patterns, scoring methods, and compliance templates for standards including OSHA, ISO 9001, ISO 14001, ISO 45001, HACCP, FDA 21 CFR Part 11, IATF 16949, and DOT/FMCSA.

Yes. iFactory's native iOS and Android apps support full offline inspections. Download checklists, conduct inspections, capture photos, record measurements, and collect digital signatures without internet connectivity. All data syncs automatically when connectivity is restored with zero data loss. This is critical for facilities in remote locations, underground environments, or areas with poor network coverage.

When an inspection item fails, iFactory can automatically generate an incident report with severity ratings (Low, Medium, High, Critical), estimated cost tracking, equipment downtime recording, and photo documentation. The system supports built-in 5 Whys root cause analysis and tracks corrective actions to completion with assigned owners and due dates. All incident reports are OSHA-compliant and generate complete audit trails for regulatory documentation.

A single facility can go live in 1–2 weeks with our cloud-native platform. Enterprise rollouts with multiple sites and custom integrations typically complete in 4–8 weeks. Inspectors become proficient within 2 hours of training, and pre-built templates for OSHA, ISO, and industry-specific standards accelerate deployment. AI-generated checklists further reduce setup time by automatically creating comprehensive templates based on your asset types.

Never Miss an Inspection Again

Join 500+ facilities across 45 countries using iFactory for intelligent inspection management. Schedule a free 30-minute demo and see the platform in action.

Free personalized demo No commitment Deploy in 1 week 24/7 support