A cheese manufacturer in Wisconsin deployed a quadruped robot for overnight hygiene patrols — and within three months, the robot identified 23 equipment issues that human walkthroughs had...
Digitize your entire food production — from raw material receiving to dispatch. Integrated MES + CMMS with FSMA, HACCP & SQF compliance, batch traceability, and predictive maintenance in one platform.
Every step digitally documented, HACCP-monitored, and audit-ready across your entire production line.
Incoming material inspection with COAs, temperature checks, and allergen verification — auto-logged.
Real-time CCP monitoring — temperature, pH, metal detection, weight — with instant deviation alerts.
Automated QC holds, CAPA workflows, and sanitation verification — audit-ready for FSMA, SQF, BRC.
Full forward/backward traceability. One-click mock recall in under 2 hours — FSMA 204 compliant.
Monitor every line, batch, and shift in real time. Track OEE, throughput, downtime, and waste — AI flags deviations before they impact quality.
Availability, performance & quality updated every 60 seconds.
Categorized stops, changeovers, CIP cycles with Pareto charts.
Compare yield, cycle time & waste with historical benchmarks.
AI detects speed drift, temperature creep, fill weight variance.
Availability
Performance
Quality
Throughput (Units/Hr) — Last 8 Hours
Digitize your HACCP plan with automated CCP monitoring — cooking temps, chilling rates, metal detection, pH levels. Instant corrective actions on breaches with full audit documentation.
IoT sensors auto-log temp, pH, pressure at set intervals.
Instant escalation with corrective action workflows.
Hazard analysis, flow diagrams — all version-controlled.
FSMA-compliant food safety plan with supply-chain controls.
Critical Control Points
Track every ingredient, lot, and finished product across your supply chain. One-click mock recalls in under 2 hours — meeting FSMA 204 KDE and CTE requirements.
Ingredient to product and back — complete chain in seconds.
One-click simulation with affected batches & customers.
Scan at receiving, production, and shipping for instant logging.
Auto-attach certificates to incoming material lots.
Trace Chain (Forward)
Automate your master sanitation schedule with digital CIP verification, allergen changeover protocols, and environmental monitoring. Every cycle logged and linked to production batches.
Daily, weekly, monthly sanitation with compliance tracking.
Wash, rinse, sanitize logging with chemical concentration checks.
Step-by-step protocols with swab test verification.
Zone-based pathogen testing with trend analysis.
Active CIP — Line C Filling Station
✓ Pre-Rinse — 5 min @ 140°F
✓ Caustic Wash — 20 min @ 175°F • 2.5% NaOH
● Acid Rinse — 10 min @ 160°F — Running...
○ Final Sanitize — 200ppm Chlorine
○ ATP Swab Verification
Upcoming Allergen Changeovers
AI learns from your production data, sensors, and maintenance history to prevent food safety incidents, reduce waste, optimize scheduling, and predict equipment failures — automatically.
Spots abnormal patterns before operators notice.
Recommends optimal process parameters for max yield.
Optimizes allergen sequencing and equipment availability.
Predict equipment failures 2–4 weeks ahead via IoT.
Today's Recommendations
MES, CMMS, EAM, and Quality Management — purpose-built for food & beverage manufacturing.
Real-time OEE, throughput & downtime
CCP monitoring & audit logs
Forward/backward trace & FSMA 204
Preventive, predictive & corrective
Digital QC, SPC & CAPA
Full lifecycle for food-grade equipment
Ovens, refrigeration & compressors
SAP, Oracle, Dynamics & food ERPs
A cheese manufacturer in Wisconsin deployed a quadruped robot for overnight hygiene patrols — and within three months, the robot identified 23 equipment issues that human walkthroughs had...
Waste Reduction
Audit Pass Rate
OEE Improvement
Less Downtime
"Passed SQF Level 3 with zero non-conformances. Mock recalls now take 45 minutes instead of 8 hours. ROI clear within 4 months."
"Unplanned downtime dropped 58%, waste fell from 4.2% to 2.1%. CCP monitoring prevents 3–4 batch holds per month we used to catch late."
"Allergen changeovers fully documented with swab verification. GMP compliance went from 88% to 99.5% in six months."
FSMA (with full 204 traceability), HACCP, SQF, BRCGS, FSSC 22000, ISO 22000, GMP, and FDA 21 CFR Part 11. Pre-configured compliance templates with one-click audit binder generation for all standards.
Every ingredient lot, production batch, and finished product is linked via GS1 barcode scanning — from supplier COAs through CCP data to shipping manifests. Full forward/backward trace in seconds. Mock recalls complete in under 2 hours, meeting FSMA 204 KDE and CTE requirements.
Bakeries, dairy, meat & poultry, beverages, frozen food, confectionery, ready-to-eat meals, sauces, grain milling, and pet food. Configurable for batch, continuous, or mixed-mode production. Scales from single facility to multi-site networks.
Tracks all 9 major FDA allergens (plus sesame) at ingredient, recipe, and line level. Enforces changeover protocols with step-by-step cleaning, swab verification, and sign-off. Auto-optimizes production sequence to minimize changeover risk.
Yes — SAP, Oracle, Dynamics 365, and food-specific ERPs (Aptean, Infor, CSB-System). Covers recipe/BOM sync, production orders, inventory, quality holds, and shipping confirmations. Also supports PLC/SCADA and barcode/RFID hardware.
Core modules (production, CMMS, traceability) go live in 2–4 weeks. Full implementation with HACCP, CCP sensors, and ERP connectivity: 6–10 weeks. Multi-site rollouts: 3–6 months. Operators become proficient in 4–6 hours of training.
Join 500+ food facilities using iFactory for production monitoring, food safety compliance, batch traceability, and predictive maintenance. See the platform in action with your specific use case.