The plant floor at a mid-sized automotive stamping plant runs 14 press lines, 37 robotic weld cells, and a 3-mile conveyor network. The SCADA historian logs 8,000 tags per second. The MES tracks 2,400 work orders a month. The maintenance system holds 6,500 PM schedules. None of them talk to each other in real time. When a weld gun tip wear anomaly appears on line 7, the press operator on line 4 doesn't know until scrap piles up two shifts later. iFactory connects every data source, every machine, every system — without moving a single byte to the cloud — and gives you one pane of glass across your entire operation.
One Platform. Every Data Source. No Cloud Dependency.
iFactory connects PLCs, SCADA, MES, CMMS, ERP, and IIoT sensors into a single on-premise intelligence layer — deployed in 6–12 weeks, zero data egress.
Most manufacturing IT stacks look like a patchwork of a dozen vendors, each with its own database, its own API, and its own version of the truth. iFactory replaces that complexity with a single, end-to-end platform that sits on your plant network inside an NVIDIA appliance. It ingests data from any source — PLCs, historians, MES, CMMS, ERP, IIoT gateways — and turns it into real-time insights, alarms, dashboards, and automated actions. No cloud egress. No data leaving your floor. No integration projects that take 18 months.
Six Capability Domains, One Pane of Glass
iFactory covers every layer of manufacturing intelligence — from raw sensor ingestion to executive dashboards. Each domain is live from day one of your pilot.
Universal Connectors
50+ native connectors for Allen-Bradley, Siemens, Modbus, OPC-UA, MQTT, SQL databases, REST APIs, and flat files. No custom coding. Connect any source in under an hour.
Streaming & Batch Processing
Ingest and process 100,000+ data points per second with sub-second latency. Run real-time statistical process control, anomaly detection, and predictive models on streaming data.
Live Dashboards & Alarms
Drag-and-drop dashboard builder with 40+ chart types. Role-based views for operators, engineers, and plant managers. Real-time alarm triage with root-cause correlation.
Event-Driven Workflows
Trigger actions based on any condition: send alerts, write back to PLCs, update MES work orders, or start a data export. No-code rule engine with audit trail.
Built-in AI Models
Pre-trained models for predictive maintenance, quality prediction, energy optimization, and yield improvement. Train custom models on your data without data science expertise.
ERP & MES Sync
Bidirectional sync with SAP, Oracle, Microsoft Dynamics, and major MES platforms. Push OEE, downtime, and quality data to ERP. Pull work orders and BOMs into dashboards.
How iFactory Goes Live in 6–12 Weeks
No multi-year digital transformation. No consultants camped in your conference room.
Connect
We install the NVIDIA appliance on your plant network and connect to your data sources — typically 5–10 systems in the first week.
Ingest
iFactory begins ingesting and normalizing all data streams. Our auto-discovery maps your tag hierarchy and data model without manual configuration.
Configure
Your team builds dashboards, alarms, and workflows using drag-and-drop tools. Pre-built templates for OEE, downtime, quality, and energy cut setup time by 80%.
Operate
Go live with 24/7 managed service. iFactory monitors system health, applies updates, and scales as you add more data sources or plants.
Three Hidden Costs of Fragmented Systems
When data lives in silos, every decision is delayed and every problem costs more.
Reactive Maintenance
Without real-time visibility across all machines, 70% of maintenance is still reactive. Unplanned downtime costs automotive plants $22,000 per minute of lost production.
Quality Escapes
When press, weld, and assembly data live in separate systems, defect root causes take 3–5 shifts to identify. Scrap rates climb to 4-6% of throughput.
Energy Waste
Without cross-system visibility, compressed air leaks, idle conveyors, and unoptimized HVAC run unnoticed. Energy costs are 15-25% higher than necessary.
Real ROI from Real Plants
iFactory delivers measurable outcomes within the first quarter of operation.
One platform. One appliance. One quarter to ROI. Book a 30-min walkthrough and see iFactory connected to your plant data live.
Frequently Asked Questions
Stop Managing Data Silos. Start Managing Production.
iFactory gives you one platform for every machine, every system, every plant — on your network, in your control. Deploy in 6–12 weeks. See ROI in one quarter.
